US Air Force plans 8,000 lb autonomous aircraft that can fly 2,500 miles on hydrogen

This initiative is part of a broader effort to address critical research challenges faced by the Department of the Air Force.

US Air Force plans 8,000 lb autonomous aircraft that can fly 2,500 miles on hydrogen

New hydrogen plane's render image.

ZeroAvia

In a significant move towards transforming aviation, ZeroAvia has been selected by the US Department of the Air Force’s AFWERX for a Small Business Innovation Research (SBIR) grant to evaluate the feasibility of integrating hydrogen propulsion into Cessna Caravan aircraft.

This initiative is part of a broader effort to address critical research challenges the Department of the Air Force faces.

The study focuses on the potential development of an 8,000-pound autonomous aircraft equipped with hydrogen-electric propulsion systems.

Long-range autonomous aircraft

The new technology promises to reduce engine noise and mitigate thermal signatures, which could enhance the aircraft’s stealth capabilities.

Hydrogen fuel cells, known for their efficiency, could also extend the operational range and shorten turnaround times for various electric Unmanned Aerial Vehicles (UAVs).

One of the standout features of hydrogen as an aviation fuel is its production feasibility.

It can be synthesized on-site during refueling, requiring merely electricity and water. This capability simplifies fuel logistics, a key consideration in defense operations where efficiency and speed are paramount.

Also, hydrogen boasts the highest energy density of any chemical energy source, allowing for an operational range exceeding 2,000 nautical miles (almost 2,500 miles or 4,000 kilometers) for these autonomous aircraft.

To support its ambitious goals, ZeroAvia has enlisted the expertise of Reliable Robotics, a California-based company specializing in the remote operation of aircraft.

The partnership aims to scrutinize how autonomous flight systems can be effectively integrated into existing platforms. This collaboration underscores the increasing interest in combining advanced automation with sustainable aviation practices.

The Department of the Air Force initiated the Open Topic SBIR/STTR program in 2018 to broaden the scope of funding for innovative technologies.

ZeroAvia’s endeavor under this program seeks to deliver capabilities that strengthen national defense through the marriage of autonomy and sustainable fuel technologies.

At the heart of this initiative is ZeroAvia’s ongoing certification process for a 600 kW hydrogen-electric powertrain.

Converting hydrogen fuel into electricity

This innovative system converts hydrogen fuel into electricity, which is then used to power electric motors.

As part of this effort, the Cessna Caravan has been identified as the first airframe for this technology.

Recently, ZeroAvia achieved a notable regulatory milestone by receiving an FAA G-1 issue paper for its electric propulsion system, marking an important step in the certification journey.

The implications of this research extend beyond military applications.

With increasing global emphasis on reducing carbon emissions and promoting sustainable energy sources, developing hydrogen-powered aircraft could pave the way for greener aviation practices.

As the industry grapples with the need to address climate change, innovations like those explored by ZeroAvia may play a crucial role in shaping the future of air travel.

ZeroAvia’s study will explore the operational impacts and integration potential of hydrogen propulsion and autonomous technologies.

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As the project progresses, it could provide valuable insights for military applications and commercial aviation, where the demand for sustainable solutions continues to grow.

With funding from AFWERX and support from experienced partners, ZeroAvia is taking important steps toward realizing a vision for a sustainable and efficient aviation future.

The outcome of this feasibility study could set a precedent for how hydrogen technology is implemented in aircraft, potentially transforming the landscape of aviation as we know it.

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ABOUT THE EDITOR

Kapil Kajal Kapil Kajal is an award-winning journalist with a diverse portfolio spanning defense, politics, technology, crime, environment, human rights, and foreign policy. His work has been featured in publications such as Janes, National Geographic, Al Jazeera, Rest of World, Mongabay, and Nikkei. Kapil holds a dual bachelor's degree in Electrical, Electronics, and Communication Engineering and a master’s diploma in journalism from the Institute of Journalism and New Media in Bangalore.